Musvondo rapfuura, takaunza maitiro ekufambisa kwemafirimu capacitors, uye svondo rino ndinoda kutaura nezve kiyi tekinoroji yemafirimu capacitors.

1. Constant tension control technology

Nekuda kwekuda kwekuita basa nemazvo, kupeta kunowanzo kukwira kumusoro kazhinji mumakroni mashoma.Uye kuti ungave sei nechokwadi chekusagadzikana kweiyo firimu zvinhu mu-high-speed winding process inonyanya kukosha.Muchigadziro chekugadzira isu hatifanire kungofunga nezve kurongeka kweiyo mechanical chimiro, asiwo tine yakakwana tension control system.

Iyo yekudzora sisitimu kazhinji ine zvikamu zvakati wandei: tension kugadzirisa masisitimu, tension yekuona sensor, tension kugadzirisa mota, transition mechanism, nezvimwewo.

Mafirimu capacitor anoda imwe nhanho yekuomarara mushure mekumonereka, uye yekutanga mhepo nzira ndeye kushandisa chirimo sekunyorovesa kudzora mhepo ine simba.Iyi nzira inokonzeresa kusawirirana kana mota inomonereka ichimhanyisa, inodzikisira uye inomira panguva yekutenderera, izvo zvichaita kuti capacitor iite kusagadzikana kana kuremara, uye kurasikirwa kwecapacitor kwakakura zvakare.Mukuita mhepo, imwe mhirizhonga inofanira kuchengetedzwa, uye fomura ndeyotevera.

F=K×B×H

Mune iyi formula:F-Tesion

             K-Tesion coefficient

             B-Firimu upamhi (mm)

            H-Ukobvu hwefirimu(μm)

Semuyenzaniso, tension of film wide = 9 mm uye firimu ukobvu = 4.8μm.Its tension is :1.2×9×4.8=0.5(N)

Kubva kuequation (1), huwandu hwemakakatanwa hunogona kutorwa.Iyo eddy chitubu chine mutsara wakanaka inosarudzwa seyakaomerwa kugadzika, nepo isiri-inobata magineti induction potentiometer inoshandiswa seyekunetsa mhinduro yekudzora inobuda torque uye kutungamira kwekusunungura DC servo mota panguva yemhepo inotenderera, kuitira kuti kushushikana. inogara iripo panguva yese yekumonereka.

2. Winding control teknolojia

 Kugona kwe capacitor cores kwakabatana nehuwandu hwekutendeuka kwemhepo, saka iyo precisioin kutonga kwe capacitor cores inova yakakosha tekinoroji.Iko mhepo ye capacitor core inowanzoitwa nekumhanya kukuru.Sezvo nhamba yemhepo inotenderera inoshandura zvakananga kukosha kwehuwandu, kutonga kwenhamba yekutenderera kutenderera uye kuverenga kunoda kururamisa kwepamusoro, iyo inowanzoitwa kuburikidza nekushandisa kukurumidza-kumhanya kuverenga module kana sensor ine yakakwirira yekuona yakarurama.Pamusoro pezvo, nekuda kwechinodikanwa chekuti tension yezvinhu ishanduke zvishoma sezvinobvira panguva yekumonereka (zvikasadaro zvinhu zvacho zvinongo jitter, zvichikanganisa kurongeka kwesimba), mhepo inofanirwa kushandisa tekinoroji inoshanda yekudzora.

Segmented speed control and reasonable acceleration/deceleration and variable speed processing ndiyo imwe yenzira dzinonyanya kushanda: mhepo dzakasiyana dzemhepo dzinoshandiswa panguva dzakasiyana dzemhepo;panguva yekuchinja kwekumhanya nguva, kukwidziridza uye kudzikisira kunoshandiswa neanonzwisisika spidhi macurves kubvisa jitter, nezvimwe.

3. Demetallization Technology

 Akawanda akaturikidzana emidziyo akakuvadzwa pamusoro peumwe neumwe uye anoda kupisa kuvharwa kwekuvharisa kunze uye interface.Pasina kuwedzera zvinhu zvemafirimu epurasitiki, firimu resimbi iripo rinoshandiswa uye firimu rayo resimbi rinoshandiswa uye simbi yaro yesimbi inobviswa ne de-metalization technique kuti iwane firimu repurasitiki pamberi pechisimbiso chekunze.

Iyi tekinoroji inogona kuchengetedza mutengo wezvinhu uye panguva imwechete kuderedza dhayamita rekunze reiyo capacitor core (mune iyo kesi yekuenzana kugona kwepakati).Pamusoro pezvo, nekushandisa tekinoroji yedemetalization, iyo simbi yekuputira yeimwe layer (kana maviri akaturikidzana) yesimbi firimu inogona kubviswa pachine nguva pane yepakati interface, nekudaro kudzivirira kuitika kwekuputsika kwepfupi wedunhu, izvo zvinogona kuvandudza zvakanyanya goho. ye coiled cores.Kubva paMufananidzo.5, zvinogona kugumiswa kuti kuwana mhedzisiro imwechete yekubvisa.Iyo yekubvisa voltage yakagadzirirwa kuchinjika kubva ku0V kusvika ku35V.Iko kumhanya kunofanirwa kudzikiswa kusvika pakati pe200r/min uye 800 r/min ye demetalization mushure mekumhanya kwemhepo.Yakasiyana voltage uye kumhanya zvinogona kusetwa kune akasiyana zvigadzirwa.

4. Teknolojia yekuvhara kupisa

 Kuisa chisimbiso chekupisa ndeimwe yeakakosha matekinoroji anokanganisa kukodzera kwemaronda capacitor cores.Kuiswa chisimbiso chekupisa ndiko kushandisa tembiricha yekushongedza simbi kuti iite crimp uye kubatanidza firimu repurasitiki pakubatana kweiyo coiled capacitor core sezvakaratidzwa muFigure.6.Kuitira kuti musimboti urege kutenderedzwa zvakasununguka, unofanirwa kusungirirwa zvakavimbika uye chiso chekupedzisira chakafuratira uye chakanaka.Zvinhu zvakati wandei zvinokanganisa kupisa kwekuvhara mhedzisiro ndeye tembiricha, kupisa kuvharwa nguva, core roll uye kumhanya, nezvimwe.

Kazhinji kutaura, tembiricha yekuisa chisimbiso chekupisa inoshanduka nekukora kwefirimu uye zvinhu.Kana kukora kwefirimu rechinhu chimwe chete chiri 3μm, tembiricha yekupisa chisimbiso iri pakati pe280 ℃ uye 350 ℃, nepo ukobvu hwefirimu huri 5.4μm, tembiricha yekuisa chisimbiso inofanira kugadziridzwa kusvika pachiyero che. 300cc uye 380cc.Kudzika kwekuvharwa kwekupisa kunoenderana zvakananga nenguva yekupisa chisimbiso, crimping degree, soldering iron tembiricha, etc. Kubata kwekudzika kwekuisa chisimbiso chekupisa kunonyanya kukosha kuti kana capacitor cores inokwanisa kugadzirwa.

5. Mhedziso

 Kuburikidza nekutsvagisa uye kusimudzira mumakore achangopfuura, vazhinji vagadziri vemidziyo yemumba vakagadzira firimu capacitor winding equipment.Zvizhinji zvadzo zviri nani pane zvigadzirwa zvakafanana kumba nekune dzimwe nyika maererano nekukora kwezvinhu, kumhanya kwemhepo, basa rekuita demetallization uye mhepo yezvigadzirwa zvemhando, uye vane tekinoroji yepamusoro yepamusoro.Heino chete tsananguro pfupi yekiyi tekinoroji yefirimu capacitor winding technics, uye isu tinovimba kuti nekuenderera mberi kwehunyanzvi hwekuita neiyo yepamba firimu capacitor yekugadzira maitiro, tinogona kufambisa kusimudzira kwakasimba kweiyo firimu capacitor yekugadzira michina indasitiri muChina. .